Engineered By Ejiro Inije
Enterprise Multiphase Separator & Storage Digital Twin

ABI-Twin Engine v40.1

3-Phase + Storage Twin

Thermodynamics • Hydrodynamics • EKF State Estimation • Asset Health

Pillar 1: PVT & VLE Equilibrium Rachford-Rice Solver

Pillar 2: Settling & Emulsion Stokes Law & Rag Layer

Mean Droplet Size ($d_p$) 140 µm
Chemical Demulsifier Dosage 12 ppm

Pillar 3: Vessel Geometry

P1. Gas Vapor Split ($V/F$) 0.245 Rachford-Rice Equilibrium
P2. Stokes Settling Speed 1.42 mm/s Rag: 0.12m
P3. Dynamic Pressure $\frac{dP}{dt}$ +0.02 kPa/s Mass Balance Differential
P4. EKF State Residual ($\tilde{y}$) 0.012 m Filter Error Variance $\downarrow$
P5. Oil Dump Valve 48.2% Water Valve: 31.5%
P6. Asset Health Index 94.8% Erosion: 0.04 mm/yr

3-Phase Vessel Internal Physical Layers

Gas Oil Layer Emulsion Rag Water Layer Sand Bed
Vapor / Gas Phase
DEMISTER
OIL PHASE ($h_{\text{oil}}$)
EKF Estimate $\hat{h}_{\text{oil}}$
EMULSION RAG LAYER
WATER PHASE ($h_{\text{water}}$)
SAND BED DEPOSIT
Depot GOV (Observed Vol) 378,420 L
Depot GSV @ 15°C 372,110 L
True Vapor Press (TVP) 41.2 kPa
AP-42 Evap Shrinkage 14.8 L/hr

Levels & EKF State Tracking

Pillar 4 Sensor Fusion

Pressure & Depot Evaporation

Pillar 1 & AP-42 Model

Extended Kalman Filter Matrix Inspector & Simulation Log

Live Physics Cycle: 1.0s
Kalman Gain Matrix ($K_k$)
[ 0.421, 0.012 ]
[ 0.008, 0.389 ]
Covariance Matrix ($P_k$)
[ 0.0014, 0.0001 ]
[ 0.0001, 0.0009 ]
[SYSTEM] Digital Twin Initialized successfully.